Ishaan Engineering

LED Lighting

The LED lighting industry is comprised of diverse sectors, including indoor and outdoor lighting, which are further subdivided based on their intended use. We primarily serve OEMs who require various types of LED lighting products, such as panel and downlights, swivel and gimbal-based lighting, COB and deep recess lighting, highbay lights, street lights, floodlights, flameproof lighting, tilt-able lights, luxury, and home decor lighting. Our LED lights range from 15 grams to 5 kgs, and we have an in-house tool manufacturing and complete powder coating facility, allowing us to deliver these parts directly to our customers’ assembly lines for faster and more efficient production.

Ishaan Engineering has honed its expertise in manufacturing LED light castings through its years of experience in the field of die casting. The company has invested in state-of-the-art machinery and equipment, which enables it to produce high-quality light castings with precision and accuracy.

Moreover, Ishaan Engineering’s team of skilled professionals, including engineers and technicians, have extensive knowledge and experience in designing and developing LED light castings. They work closely with customers to understand their specific requirements and provide customized solutions that meet their needs.

Furthermore, Ishaan Engineering utilizes high-quality materials, such as aluminum alloys, which offer several advantages, including excellent thermal conductivity, corrosion resistance, and lightweight. These properties make aluminum an ideal choice for manufacturing LED light castings.

  • Flood Lights – We specialize in producing flood light castings of different sizes and intricate shapes, including the body, frame, driver box, and cover. Our current facility has the capability to manufacture flood lights up to 5 kgs, including those with thin heat sink fins.
  • Street Lights & holding tiltable auxiliary – Ishaan Engineering produces street lights with various wall thicknesses ranging from 15 watts to 300-400 watts. In addition to manufacturing the street light body, frame, and cover, we also produce tilt-able fixtures that allow for the adjustment of the light’s throw angle as needed.
  • Highbay Lighting – We specialize in manufacturing highbay lighting solutions that are designed for large-scale projects and warehouse area lighting, ranging from 100 to 250-300 watts. With our expertise in mould designing and manufacturing, we are able to produce castings with complex shapes, while still ensuring longer product life.
  • Panel & Down lights – Our LED light castings come in a wide range of sizes and include both small and deep shapes. Some of these lights may consist of multiple parts within the assembly, such as the panel ring and glass rings that are also made from aluminum casting. We are capable of manufacturing a family of these castings simultaneously, ranging from 3 watts to 30 watts. Our infrastructure includes complete machining and powder coating facilities, allowing us to produce a variety of these castings.
  • Flame proof lighting – By conducting the necessary calculations for manufacturing pressure-tight and flame-proof casting moulds, we have been able to produce castings that are suitable for use in flame-proof and pressure-tight lighting applications. Our focus on ensuring that these castings are free of porosity and blowholes is critical for their performance in high-pressure and life-saving scenarios. Additionally, our in-house machining facility allows us to deliver these castings to customers without defects.
  • Luxury and decorative lights – We manufacture complex-shaped castings for luxury lighting with meticulous attention to aesthetics and their intended application. The molds and castings need to meet high manufacturing standards. We supply OEM suppliers with large quantities of powder-coated castings made to export quality. These castings contain various sub-assembly parts such as large heatsinks, holding rings, gimble rings, front covers, and more. We apply a special powder coating to these castings to make them durable against high temperatures and heavy humidity.

The benefits of using aluminum body LED lights include:

  • High thermal conductivity: IE utilizes a standard grade of material to ensure the homogeneity and integrity of the material required for the task of heatsink in LED lights. By utilizing aluminum, which has high thermal conductivity, heat can be quickly and efficiently dissipated from the LED, allowing for optimal performance and extending the lifespan of the light. As a result, we have been able to secure a significant share of the LED lighting market in the western region as die-casters.
  • Lightweight: Our manufacturing capabilities allow us to produce thin-walled castings for LED lighting, tailored to the specific needs of our customers. The lightweight nature of aluminum has transformed the lighting industry, and with our skilled design team, we are able to create thin and lightweight castings that are easy to handle and install. This is particularly advantageous for larger or outdoor LED lights that may need to be mounted at elevated heights.
  • Durable: We produce LED lighting castings that are tailored to the specific application, with a focus on density and strength. Our use of appropriate machine tonnage and optimal mould design has resulted in the production of high-quality castings for our clients. Moreover, Aluminum, being a robust and long-lasting material, provides excellent resistance to corrosion, wear and tear, and other types of damage. Consequently, aluminum body LED lights are well-suited for use in rugged environments or for outdoor purposes.
  • Versatile: The utilization of pressure die casting and multi-core moulds has resulted in the production of intricate and multifaceted castings for the luxury and various other industries. The malleability of aluminum makes it easy to mold into different shapes and sizes, providing flexibility in design and application. This versatility enables the production of a diverse range of LED lights to cater to different requirements and preferences.
  • Cost-effective: IE focuses on delivering cost-effective solutions and aluminum body LED lights are an affordable lighting option for both commercial and residential settings. As aluminum is a relatively low-cost material compared to other metals, this enables us to produce complex parts at economical rates while maintaining the required quality standards.

Overall, Ishaan Engineering’s commitment to using the latest technology, experienced professionals, and high-quality materials has enabled it to become a trusted and reliable manufacturer of LED light castings.